{"id":33716,"date":"2026-04-27T07:56:28","date_gmt":"2026-04-27T07:56:28","guid":{"rendered":"https:\/\/comtec1983.com\/non-categorizzato\/wiring-and-cable-processing-lines-industrial-cable-stripping-machines-and-wiring-automation\/"},"modified":"2026-04-27T07:56:28","modified_gmt":"2026-04-27T07:56:28","slug":"wiring-and-cable-processing-lines-industrial-cable-stripping-machines-and-wiring-automation","status":"publish","type":"post","link":"https:\/\/comtec1983.com\/en\/technical-insights\/wiring-and-cable-processing-lines-industrial-cable-stripping-machines-and-wiring-automation\/","title":{"rendered":"Wiring and cable processing lines: industrial cable stripping machines and wiring automation"},"content":{"rendered":"<p><script type=\"application\/ld+json\">\n{\n  \"@context\": \"https:\/\/schema.org\",\n  \"@type\": \"Article\",\n  \"headline\": \"Linee di cablaggio e lavorazione cavi: macchine taglia-spela e automazione industriale\",\n  \"description\": \"Guida completa alle linee di cablaggio industriali: macchine taglia-spela cavi, svolgitori, prefeeder, loop control e sistemi automatici per la lavorazione dei cavi elettrici.\",\n  \"author\": {\n    \"@type\": \"Organization\",\n    \"name\": \"COMTEC S.r.l.\"\n  },\n  \"publisher\": {\n    \"@type\": \"Organization\",\n    \"name\": \"COMTEC S.r.l.\",\n    \"logo\": {\n      \"@type\": \"ImageObject\",\n      \"url\": \"https:\/\/www.tuosito.it\/logo.png\"\n    }\n  },\n  \"datePublished\": \"2026-04-27\",\n  \"dateModified\": \"2026-04-27\",\n  \"mainEntityOfPage\": {\n    \"@type\": \"WebPage\",\n    \"@id\": \"https:\/\/www.tuosito.it\/linee-cablaggio-lavorazione-cavi\"\n  },\n  \"image\": \"https:\/\/www.tuosito.it\/immagini\/linea-cablaggio.jpg\",\n  \"articleSection\": \"Automazione industriale\",\n  \"keywords\": [\n    \"linee di cablaggio\",\n    \"lavorazione cavi\",\n    \"macchine taglia spela cavi\",\n    \"automazione cablaggio\",\n    \"prefeeder cavi\",\n    \"loop control\",\n    \"svolgitori industriali\",\n    \"taglio e spelatura cavi\",\n    \"macchine per cablaggio industriale\"\n  ]\n}\n<\/script><\/p>\n<h1><strong>Wiring and cable processing lines: industrial cable stripping machines and wiring automation<\/strong><\/h1>\n<p><strong> <\/strong><strong>Cable lines for electrical cable processing<\/strong> are now a central component in industrial manufacturing processes. The evolution of automation has transformed these systems into <strong>integrated cable processing lines<\/strong> capable of high precision, operational continuity and reduced production waste. <\/p>\n<p>Within these lines, the <a href=\"https:\/\/comtec1983.com\/en\/product-category\/products\/cut-and-strip-machines\/\"><strong>industrial cable stripping machines<\/strong><\/a> represent the heart of the process: they perform cut-to-length and insulation stripping in a single automated cycle, ensuring repeatability even on high-volume productions.<\/p>\n<p>Companies specializing in the design of industrial wiring machines operate in the sector, such as <a href=\"https:\/\/comtec1983.com\/\"><strong>COMTEC S.r.l.<\/strong><\/a>, active since 1983 in the development of solutions for automated cable processing, including wire-cutting machines, unwinders and material management systems.<\/p>\n<h2><strong>Automated wiring lines: how they work<\/strong><\/h2>\n<p>An <strong>automatic industrial wiring line<\/strong> no longer consists of isolated machines, but of an integrated system in which every component is synchronized.<\/p>\n<p>A typical configuration includes:<\/p>\n<ul>\n<li><a href=\"https:\/\/comtec1983.com\/en\/product-category\/products\/dereeler\/\">unwinder for reels or hanks<\/a><\/li>\n<li><a href=\"https:\/\/comtec1983.com\/en\/product-category\/products\/prefeeder-en\/\">prefeeder or loop control<\/a><\/li>\n<li><a href=\"https:\/\/comtec1983.com\/en\/product-category\/products\/cut-and-strip-machines\/\">cable cutting and stripping machine<\/a><\/li>\n<li><a href=\"https:\/\/comtec1983.com\/en\/product-category\/products\/cable-coiler\/\">finished product collection system<\/a><\/li>\n<\/ul>\n<p>This type of architecture enables a continuous production flow and drastically reduces manual intervention.<\/p>\n<h2><strong>Cable feeding: hanks vs. reels<\/strong><\/h2>\n<p>The choice of power system is critical to designing an efficient cable processing line.<\/p>\n<h3><strong>Hanks of cable<\/strong><\/h3>\n<p>Used mainly for:<\/p>\n<ul>\n<li>flexible productions<\/li>\n<li>small lots<\/li>\n<li>non-continuous processing<\/li>\n<\/ul>\n<p><strong>Advantage:<\/strong> simplicity<br \/>\n<strong>Limit:<\/strong> less precise tension control<\/p>\n<h3><strong>Industrial coils<\/strong><\/h3>\n<p>Coils are the standard in <strong>industrial automatic wiring lines<\/strong>.<\/p>\n<p>Used for:<\/p>\n<ul>\n<li>continuous production<\/li>\n<li>large volumes<\/li>\n<li>advanced automation<\/li>\n<\/ul>\n<p><strong>Advantage:<\/strong> production continuity<br \/>\nGreater compatibility with automated systems<\/p>\n<p>The <a href=\"https:\/\/comtec1983.com\/en\/product-category\/products\/dereeler\/\">uncoiler<\/a> is the first element of the cable processing line and plays a crucial role in the stability of material feeding. Depending on the type of cable feed, unwinders can be configured differently. <\/p>\n<p>In the case of <strong>hanks of cable<\/strong>, the following are generally used <a href=\"https:\/\/comtec1983.com\/prodotto\/cmt121-svolgitore-orizzontale-per-matasse-e-piccole-bobine\/\"><strong>passive unwinders<\/strong><\/a>, simple solutions suitable for flexible or small batch production. This configuration is typical for less complex plants, where advanced synchronization with downstream machines is not required. <\/p>\n<p>When, on the other hand, feeding is by <strong>industrial reels<\/strong>, the unwinder becomes a more advanced element of the line. In fact, in these cases, <strong>motorized or synchronized uncoilers<\/strong> are used, often connected directly to <strong>cable-cutting machines<\/strong>, so as to ensure a continuous and perfectly controlled flow of material. <\/p>\n<h2><strong>Prefeeder and loop control: power stability in the wiring line<\/strong><\/h2>\n<p>A cable <a href=\"https:\/\/comtec1983.com\/prodotto\/prefeeder-pf-121-pre-alimentatore-per-cavi-ad-alte-prestazioni\/\">prefeeder<\/a> or a loop control system is often inserted between the unwinder and the cable stripping machine. These devices are key elements in modern automated cable lines because they ensure the continuity and stability of material supply. <\/p>\n<p>Their function is not only that of &#8220;support,&#8221; but of true dynamic regulation of cable flow, regardless of the type of power supply used upstream.<\/p>\n<h3><strong>Technical function of the prefeeder<\/strong><\/h3>\n<p>The prefeeder is integrated to improve the behavior of the cable during transit to downstream machines.<\/p>\n<p>In particular, it enables:<\/p>\n<ul>\n<li>Stabilize cable tension during unwinding<\/li>\n<li>compensate for accelerations and decelerations of the cutter machine<\/li>\n<li>Avoid micro-interruptions, blockages or tearing of the material<\/li>\n<li>Ensure continuous and controlled feeding<\/li>\n<li>Reduce the mechanical stress on the cable<\/li>\n<\/ul>\n<p>In practice, the prefeeder acts as an &#8220;intelligent buffer&#8221; between unwinding and processing.<\/p>\n<h3 data-start=\"154\" data-end=\"229\" data-section-id=\"15gcs2q\">Loop control for strip-cutting machines: what it is and why it is indispensable<\/h3>\n<p data-start=\"231\" data-end=\"435\"><strong data-start=\"234\" data-end=\"250\">Loop control<\/strong> is an essential peripheral for <strong data-start=\"288\" data-end=\"318\">cable-cutting machines<\/strong>, designed to precisely control cable feeding and feeding during the production process.<\/p>\n<p data-start=\"437\" data-end=\"659\">This system works <strong data-start=\"459\" data-end=\"477\">without contact<\/strong>, using sensors that monitor the position and tension of the cable in real time, usually in the section between the <strong data-start=\"605\" data-end=\"631\">prefeeder (unwinder)<\/strong> and the strip-cutting machine.<\/p>\n<h3 data-start=\"661\" data-end=\"694\" data-section-id=\"mv6m6q\">How loop control works<\/h3>\n<p data-start=\"696\" data-end=\"797\">The operation of loop control is based on the creation of a <strong data-start=\"761\" data-end=\"796\">dynamic cable reserve (loop):<\/strong><\/p>\n<ul data-start=\"799\" data-end=\"1010\">\n<li data-start=\"799\" data-end=\"843\" data-section-id=\"1f85ay8\">If the cable is too tight, it tends to rise<\/li>\n<li data-start=\"844\" data-end=\"884\" data-section-id=\"hixb8n\">Sensors detect this variation<\/li>\n<li data-start=\"885\" data-end=\"1010\" data-section-id=\"7cfwet\">The system sends a signal to:\n<ul data-start=\"922\" data-end=\"1010\">\n<li data-start=\"922\" data-end=\"961\" data-section-id=\"ygesbo\">increase the speed of the prefeeder<\/li>\n<li data-start=\"964\" data-end=\"1010\" data-section-id=\"t9n2rk\">Or slow down the cut-throat machine<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p data-start=\"1012\" data-end=\"1156\">In this way, the loop control keeps the cable power constant, automatically adapting to changes in line speed.<\/p>\n<h3><strong>Prefeeder also with direct feed from rack<\/strong><\/h3>\n<p>An important aspect, which is often underestimated, is that the prefeeder is not limited to systems with coils on traditional unwinders.<br \/>\nIn modern industrial lines, in fact, it can also be used when feeding through <a href=\"https:\/\/www.klemi-contact.com\/prodotto\/k400\/\">reel racks<\/a>, where the cable is taken directly from static supports.<\/p>\n<p>In these configurations, the prefeeder still serves to:<\/p>\n<ul>\n<li>adjust the line input voltage<\/li>\n<li>Uniform the flow of the cable coming from the rack<\/li>\n<li>Avoid variations due to the position or residual diameter of the coil<\/li>\n<\/ul>\n<h2><strong>Industrial cable stripping machines: the heart of the system<\/strong><\/h2>\n<p><strong>Industrial cable stripping machines<\/strong> are the center of the production line.<\/p>\n<p>Their main functions are:<\/p>\n<ul>\n<li>precise cutting of cable to length<\/li>\n<li>Removal of insulation (stripping)<\/li>\n<li>high-speed repetitive machining<\/li>\n<\/ul>\n<p><strong>Main benefits of cable stripping machines:<\/strong><\/p>\n<ul>\n<li>reduction of human errors<\/li>\n<li>increased productivity<\/li>\n<li>consistent accuracy<\/li>\n<li>high quality standard<\/li>\n<\/ul>\n<p>The most advanced solutions are designed to be integrated into fully automatic wiring lines.<\/p>\n<h2><strong>COMTEC S.r.l.: industrial cable processing technologies<\/strong><\/h2>\n<p>In the field of <strong>industrial wiring machines<\/strong>, COMTEC S.r.l. is an Italian company active since 1983, specializing in the design and production of: <\/p>\n<ul>\n<li>cable stripping machines<\/li>\n<li>industrial uncoilers<\/li>\n<li>prefeeder and feeding systems<\/li>\n<li>stackers and maters<\/li>\n<li>integrated solutions for cable processing<\/li>\n<\/ul>\n<p>COMTEC solutions are designed for integration into <strong>automated wiring lines<\/strong>, with a focus on accuracy, reliability and production continuity.<\/p>\n<h2><strong>Advantages of automated wiring lines<\/strong><\/h2>\n<p>The adoption of an integrated cable processing line provides real benefits:<\/p>\n<h3><strong>Production efficiency<\/strong><\/h3>\n<ul>\n<li>continuous material flow<\/li>\n<li>reduction of downtime<\/li>\n<li>higher production output<\/li>\n<\/ul>\n<h3><strong>Product quality<\/strong><\/h3>\n<ul>\n<li>consistent precision in cutting<\/li>\n<li>waste reduction<\/li>\n<li>uniformity of wiring<\/li>\n<\/ul>\n<h3><strong>Cost reduction<\/strong><\/h3>\n<ul>\n<li>less manual intervention<\/li>\n<li>fewer errors<\/li>\n<li>increased operational efficiency<\/li>\n<\/ul>\n<h3><strong>Security<\/strong><\/h3>\n<ul>\n<li>less handling of the cable<\/li>\n<li>automation of repetitive processes<\/li>\n<li>reduction of operational risks<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h2><strong>End of line: collection and management of cable after processing<\/strong><\/h2>\n<p>After the cutting and stripping stages performed by the cable-cutting machine, the processed material must be handled in a controlled manner in the final stage of the line. This stage, which is often underestimated, is actually crucial to ensure order, traceability and production continuity. <\/p>\n<p>For this reason, industrial wiring lines integrate specific cable collection systems, which can be configured according to the type of finished product and the subsequent logistics or production process.<\/p>\n<h3><strong>Cable mats: neat and ready to use collection<\/strong><\/h3>\n<p><a href=\"https:\/\/comtec1983.com\/en\/product-category\/products\/cable-coiler\/\">Hollow skeiners<\/a> are responsible for collecting the processed cable and winding it into regular, repeatable skeins according to set parameters (length, inner and outer diameter).<\/p>\n<p>This solution is particularly suitable when the cable needs to be:<\/p>\n<ul>\n<li>shipped as a finished or semi-finished product<\/li>\n<li>Reused in subsequent processing by other production departments<\/li>\n<\/ul>\n<p>In many plants, the skeeter is integrated with automatic tying or labeling systems to improve product traceability.<\/p>\n<h3><strong>Stackers: linear management and product separation<\/strong><\/h3>\n<p>Stackers are an alternative solution to matting, designed for when cable does not need to be coiled, but kept in a linear, orderly and separate form.<\/p>\n<p>In this case, the system arranges the cable in a controlled manner on supports or conveyors, avoiding twisting or winding.<\/p>\n<h4>Technical function of the stacker<\/h4>\n<p>The stacker is designed to:<\/p>\n<ul>\n<li>Maintain the natural orientation of the cable<\/li>\n<li>Avoid mechanical stress due to winding<\/li>\n<li>ensure separation between different lots<\/li>\n<li>Facilitate subsequent operations (assembly, wiring, secondary cutting)<\/li>\n<\/ul>\n<h2><strong>Functional difference between skeeter and stacker<\/strong><\/h2>\n<p>The choice between the two solutions depends directly on the downstream production flow:<\/p>\n<ul>\n<li>the skeeter is ideal when the product needs to become a compact and movable logistic unit<\/li>\n<li>the stacker is preferred when the cable must remain in a linear configuration for later processing or immediate integration into other processes<\/li>\n<\/ul>\n<h2><strong>How to choose an industrial wiring line<\/strong><\/h2>\n<p>The choice of the ideal line depends on:<\/p>\n<ul>\n<li>cable type<\/li>\n<li>production volume<\/li>\n<li>level of automation required<\/li>\n<li>available space<\/li>\n<\/ul>\n<p>Correct design of the wiring line maximizes ROI and reduces operating costs in the medium to long term.<\/p>\n<p>Modern <strong>automated wiring lines<\/strong> are now an indispensable standard in the processing of industrial electrical cables.<\/p>\n<p>Integration between <strong>unwinders, prefeeders and industrial cable stripping machines<\/strong> enables a stable, scalable and highly efficient production process.<\/p>\n<p>In the industry, companies such as <strong>COMTEC S.r.l.<\/strong>, which has been active in the production of cable processing machines since 1983, contribute to the development of advanced technological solutions for industrial wiring automation.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Wiring and cable processing lines: industrial cable stripping machines and wiring automation Cable lines for electrical cable processing are now a central component in industrial manufacturing processes. The evolution of automation has transformed these systems into integrated cable processing lines capable of high precision, operational continuity and reduced production waste. Within these lines, the industrial [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":33689,"comment_status":"closed","ping_status":"open","sticky":false,"template":"rttpg_canvas","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[1060],"tags":[1061,1067,1066,1065,1068,1064,1062],"class_list":["post-33716","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-technical-insights","tag-cable-stripping-machines","tag-cutting-and-stripping-cables","tag-industrial-uncoilers","tag-loop-control","tag-power-cable","tag-prefeeder","tag-wiring-machines"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Wiring lines and cable-cutting machines | Complete guide<\/title>\n<meta name=\"description\" content=\"Learn how cabling lines work: cable stripping machines, prefeeders, uncoilers, and automatic cable processing systems.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/comtec1983.com\/en\/technical-insights\/wiring-and-cable-processing-lines-industrial-cable-stripping-machines-and-wiring-automation\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Wiring lines and cable-cutting machines | Complete guide\" \/>\n<meta property=\"og:description\" content=\"Learn how cabling lines work: cable stripping machines, prefeeders, uncoilers, and automatic cable processing systems.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/comtec1983.com\/en\/technical-insights\/wiring-and-cable-processing-lines-industrial-cable-stripping-machines-and-wiring-automation\/\" \/>\n<meta property=\"og:site_name\" content=\"Comtec S.r.l. 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