20-Ton Crimping Press CMT195

Crimping from 2.5 to 120 mm² without changing the die

The revolution introduced by the CMT195 is simple yet significant:
there is no longer any need to change the die every time you work on a different cable size

Simply select the desired cross-section (from 2.5 to 120 mm²) from the HMI touch panel, and the machine automatically adjusts stroke, pressure, and crimping parameters.
This completely eliminates downtime, the risk of errors, and additional costs associated with purchasing and managing multiple die sets

The result:

• Drastic reduction in setup times
  Increased production capacity
  Greater continuity and stability in processes
  Real cost savings (fewer tools, less machine downtime)

The 20-ton crimping press CMT195, also known as the Servo Large Terminal Crimping Machine, is the ideal solution for those who need a high-performance semi-automatic machine for crimping large-section cables. Thanks to its power, precision, and reliability, this machine has become one of the most appreciated tools among companies operating in the industrial, automotive, railway, energy, and telecommunications sectors.

This machine is designed to meet the production needs of those working with cable cross-sections between 2.5 mm² and 120 mm², delivering a crimping force of up to 200 kN (20 tons). Its compact design and robust construction make the press suitable for intensive production environments, ensuring long-term durability, operational efficiency, and operator safety

Main Features

The 20-ton crimping press CMT195 stands out for a range of advanced features:

• Adaptive automatic crimping for cross-sections from 2.5 to 120 mm² with no die replacement.
• Crimping force up to 20 tons (200 kN) for large-section terminals
• Advanced servo motor and PLC control: ensure stability, precision, and quick adjustments.
• Crimping force monitoring: intelligent system that detects any anomalies in crimping quality. In case of an error, the machine stops and triggers an alarm.
• Integrated industrial computer: enables data logging and verification of processing parameters.
• Recipe storage for batch production without reconfiguration
• Overload protection: ensures the safety of both the operator and the machine.
• Steel applicators: durable, wear-resistant, designed for intensive use
• MES and server compatibility: allows the user to upload data directly and integrate the machine with company monitoring systems.

Technical Specifications

Competitive Advantages

1. Crimping precision and quality

Thanks to electronic force monitoring, the machine ensures precise and secure crimps. Any anomaly is detected in real time, preventing defects that could compromise the quality of the finished product.

2. Production efficiency

The ability to save different parameters allows sequential batches to be processed without constantly reconfiguring the machine. This reduces setup times and increases productivity.

3. Operator safety

The overload protection system and continuous force monitoring reduce risks during operation, making the press compliant with the highest safety standards.

4. Adaptability

The machine automatically adjusts the parameters. No additional dies are required, making it ideal for those working with various types of terminals

Durability and robustness

The solid construction, combined with high-quality materials, ensures a long service life and minimal maintenance.

Main applications

The 20-ton crimping press CMT195 is used in various sectors:

• Automotive industry: crimping cables for electrical systems and on-board wiring.
• Energy and electrical installations: processing power cables for electrical panels and industrial systems.
• Railway and aerospace sectors: complex wiring that requires absolute precision.
• Telecommunications and networks: wiring for communication systems.
• Industrial production: general applications requiring reliable and safe wiring.

(FAQ)

What cable cross-sections can the machine crimp?

The CMT195 crimping press is designed to handle cables from 2.5 mm² up to 120 mm²

Is it possible to save different crimping programs?

Yes, the machine allows you to save parameters for multiple operations, making it easier to manage different batches.

Can the machine be connected to an MES system?

Yes, the machine can be integrated with company systems for monitoring production processes.

What maintenance does it require?

Thanks to the durability of the applicators and the industrial design, maintenance is minimal. Only standard periodic checks are required.

Download datasheet – CMT195 20-Ton Crimping Press

Download Data Sheet